ExOn 5 | Hand welding extruder | Heavy-Duty Triple-Bearing Industrial Extruder

ExOn 5 | Hand welding extruder | Heavy-Duty Triple-Bearing Industrial Extruder

At a Glance: ExOn 5 | Hand welding extruder | SKU: ARL-DX309

Primary Use: High-output industrial plastic fabrication and heavy-duty geomembrane welding for the most demanding applications.

Key Benefit: Features a patented Triple Bearing System and an integrated Pressure Equalization Zone to maximize motor life and ensure bubble-free, high-strength weld seams.

Built For: Industrial perfection in large-scale projects, delivering a massive 5 kg/h output using Ø 5 mm rods while maintaining unmatched thermal accuracy.

Advanced Industrial Engineering with the ExOn 5 | Hand welding extruder

Features that Drive Performance: The ExOn 5 | Hand welding extruder represents the pinnacle of Swiss engineering from BAK Technology, designed for professional fabricators who require the ultimate in power and durability. By incorporating a unique 3-stage bearing technology, the ExOn 5 | Hand welding extruder significantly reduces stress on the motor and screw, dramatically extending the operational lifespan of the tool even under continuous industrial loads. Every unit is manufactured to the strict DVS German Welding Standard, ensuring that the high-volume 5 kg/h output is delivered with the precision of a laboratory instrument thanks to a temperature sensor embedded directly inside the screw.

Product Specifications (Model: ExOn 5)

• SKU: ARL-DX309

• Maximum Output: 5 kg/h

• Rod Compatibility: PP and PE (Ø 5 mm)

• Bearing System: Patented 3-Stage (Thrust, Ball, and Motor)

• Melt Control: Integrated Pressure Equalization Zone for consistent flow

• Speed Control: Infinitely variable independent speed controller

Key Innovations & Patented Technologies

• Triple Bearing System: A thrust bearing absorbs axial load while a secondary ball bearing reduces friction, protecting the standard motor bearing from premature wear.

• Direct Melt Measurement: Unlike standard models, the ExOn 5 | Hand welding extruder measures actual melt temperature via a sensor inside the screw for unmatched accuracy.

• Hardened Steel Components: The worm screw and housing are crafted from high-grade hardened steel to resist torque and high-temperature deformation.

• Thermal Insulation: Special plastic insulation between the screw assembly and motor prevents heat creep that could otherwise deform the welding rod before it enters the feed.

Ideal for Industries & Applications

• Large-Scale Infrastructure: Welding of massive chemical reservoirs, water treatment tanks, and thick-walled industrial piping.

• Environmental Megaprojects: High-speed welding for landfill liners, mining leach pads, and large-scale HDPE geomembranes.

• Continuous Production: Workshop fabrication lines where the tool must operate under heavy load for extended shifts.

• High-Spec Construction: Applications requiring 100% bubble-free seams achieved through the integrated pressure equalization zone.

Frequently Asked Questions (FAQ)

How does the Pressure Equalization Zone improve my welds? The ExOn 5 | Hand welding extruder features a stabilization zone before the nozzle that equalizes melt pressure. This reduces air bubbles and ensures a cleaner, more consistent flow for stronger joints.

Why is a brass nozzle used on this high-output model? The high-quality brass nozzle is specifically designed to prevent residue buildup between the Teflon shoe and the head, ensuring a cleaner welding process and longer nozzle life.

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