Online Particle Counter ARL-OPC-500

  • Continuous and interval measurement modes are freely configurable.
  • Fast response with adjustable accumulation and measurement cycles.
  • Excellent chemical resistance and high-pressure tolerance.
  • Dual isolation for EMC and explosion protection, ensuring long-term stable operation in harsh environments.
  • No moving parts or consumables, designed for a ten-year service life.
  • 2.5 kV isolated RS485 Modbus communication.
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SKU: ARL-OPC-500 Category:
Brand: ARL Solutions

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Online Particle Counter ARL-OPC-500

The Online Particle Counter ARL-OPC-500 online particle counter is a compact fluid particle counter that also functions as a contamination sensor or cleanliness sensor. It is designed based on the light obstruction (light-blocking) principle. The device can be installed and operated in real time to measure the contamination levels of various liquids such as hydraulic oils and lubricants. It is suitable for monitoring oil condition in industrial equipment used in hydraulics, lubrication systems, and more. This makes it a reliable tool for preventive maintenance and advanced manufacturing applications.

Key Features:

  • High-precision laser and photoelectric transceiver components ensure measurement accuracy.
  • Suitable for various fluids, real-time monitoring of cleanliness levels 24/7.
  • Ensures safe operation of hydraulic and lubrication systems, preventing excessive contamination.
  • Optional online detection of oil moisture saturation level for enhanced diagnostics.
  • Stores up to 3000 test records.
  • Compact, robust, durable, intelligent, and easy to integrate.
  • Built-in flow estimation function ensures measurement accuracy.
  • Detects abnormal contamination and wear to safeguard asset operation.
  • Continuous and interval measurement modes are freely configurable.
  • Fast response with adjustable accumulation and measurement cycles.
  • Excellent chemical resistance and high-pressure tolerance.
  • Dual isolation for EMC and explosion protection, ensuring long-term stable operation in harsh environments.
  • No moving parts or consumables, designed for a ten-year service life.
  • 2.5 kV isolated RS485 Modbus communication.

Technical Specifications:

Measurement Principle & Performance

Parameter Detail Citation
Measurement Principle Light Obstruction Method (Optical Blockage)
Sensing Element Semiconductor laser, photodetector
Detection Range 1-100μm (ISO 4402), 4-70μm (ISO 11171/GB/T 18864)
Detection Channels ISO 4402: 1, 2, 5, 10, 15, 25, 50, 100 μm or 
(8 channels) ISO 11171: 4(c), 4.6(c), 6(c), 10(c), 14(c), 21(c), 38(c), 70 μm(c)
Sensitivity ISO 4402: 1μm       ISO 11171: 4μm(c)
Calibration Standard ISO 4402 (ACFTD, GBW(E)120017), 

ISO 11171 (ISO MTD, GBW(E)120083)

Built-in Standards ISO 4406, Grades 0–28; NAS 1638: Grades 00–12; GJB 420A, GJB 420B: Grades 000–12; GB/T 14039: Grades 0–28; SAE AS4059, Grades 000–12; GOST 17216: GRADES 00-17
Measurement Accuracy ± 0.5 cleanliness code (depends on flow stability)
Permissible Flow Rate 10-500mL/min optimal at 25mL/min)
Fluid Viscosity <680cSt
Coincidence Error Limit 20,000  particles/\mL
Maximum Allowable Pressure 0-3 MPa (continuous), up to 5 MPa (transient peak); up to 42 MPa with optional pressure-reducing valve

Environmental & Physical

Parameter Detail Citation
Oil/Line Connection Port 10x 1.0 mm internal thread
Digital Output RS485  Modbus RTU, 2 kV isolation voltage
Operating Power Supply DC 10-28V, Max 2  mA @ DC  24 V, <60  W
Applicable Fluids Lubricating oils, hydraulic oils, kerosene, reagents, water-based fluids, etc. (Phosphate ester fluids available on request)
Fluid Temperature -20 C  to } 85C
Ambient Temperature -20C  to } 60C
Storage Temperature -40 C to } 85C
Housing Material Stainless steel (explosion-proof version) or anodized aluminum (industrial version), polycarbonate
Wetted Materials NBR, FKM, glass, stainless steel, aluminum alloy
Dimensions 80 * 80 * 60  mm  (L* W*H)
Weight <800 g
Protection Rating (IP Rating) IP66
Connection Cable 2 m long  5-core cable, M12* 1.5-5 pin connector or M12 cable gland
Electromagnetic EN 61000, EN 61326-1,EN 61326-2, EN 61326-4
Compatibility (EMC)
Vibration Resistance 2 G
Explosion Protection Ex ib IIC T6 Gb
Rating (Optional)

Optional Measurements

Parameter Detail Citation
Trace Moisture (Optional) 0-5000 ppm (calibrated per oil sample), accuracy ±10%
Water Activity (Optional) 0-1 aw (equivalent to  0-100% RH moisture saturation, accuracy ±3%
Oil Temperature (Optional) -40C – accuracy ±0.5 C  to 85 C

Suitable for Liquids:

  • Hydraulic oil, lubricating oil, turbine oil, engine oil, aviation kerosene, diesel fuel, ethylene glycol.
  • Fire-resistant hydraulic fluid, phosphate ester hydraulic fluid, cooking oil, cutting fluids, ultrapure water, pharmaceutical solutions.

Applicable Industries:

  • Aviation, aerospace, defense, oil, chemicals, power generation, energy, metallurgy, steel, transportation, ports, oil filtration.
  • Engineering, machinery, hydraulics, automotive, pharmaceuticals, electronics, semiconductors, research laboratories, and so on.

Contamination Reference:

Only 10 grams of test dust (MTD) is required to degrade the cleanliness of 10,000 liters of perfectly clean fluid (0/0/0) to ISO  19/17/14, a level at which failures may occur.

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ARL Solutions – Shipping & Delivery Information

ARL Solutions – Shipping & Delivery

Delivery within the UAE:

  • ARL Solutions provides delivery services throughout the United Arab Emirates.

International Orders (Outside UAE):

  • For customers located outside the UAE, orders are available for collection at:
    • Warhorse, Musaffah, Abu Dhabi.
  • For international delivery options, please contact ARL Solutions directly.

Shipping Costs:

  • Shipping costs are variable and depend on:
    • Customer’s location
    • Specific product ordered
  • Some products offer free shipping, while others incur charges based on location and product.
  • For precise shipping costs, please contact ARL Solutions.

Estimated Delivery Time:

  • Delivery times can range from 1 day to 2 months after an order is placed.
  • This extended timeframe is due to some products requiring production after an order is received.
  • For an estimated delivery time for your specific order, please contact ARL Solutions.

Contact ARL Solutions:

 

Custom and Branded Products Looking for a custom product or items with your branding? ARL Solutions can help! Once you place an inquiry for a custom or branded product, they'll reach out to you within 24 hours to discuss your needs. How to Get in Touch You can contact ARL Solutions using any of the following: Whatsapp / Call: +971 50 688 1270 Email: sales@arablandsolutions.com Contact Page: https://store.arablandsolutions.com/contact-us/